Know how and applications

Non-Destructive Testing (NDT) – Essential for Reliable Material Inspection

Non-destructive testing (NDT) is an indispensable procedure in material testing, as it examines the properties of a component without causing any damage. This is particularly crucial in safety-critical industries such as aerospace, automotive, medical, and electronics. Shimadzu offers two advanced devices, the MIV-X and the XSeeker-8000, which enable precise, fast, and reliable analysis – from detecting the smallest material defects to detailed inspection of complex structures.

What is Non-Destructive Testing?

NDT uses various techniques to inspect the internal and external properties of materials without damaging the test object. It can detect defects such as cracks, pores, inclusions, or material inconsistencies. Shimadzu employs advanced ultrasonic and X-ray technologies to make even the smallest irregularities visible with high precision.

 

The MIV-X – Ultrasound Testing for Precise Surface and Near-Surface Defects

The MIV-X is a powerful ultrasonic testing device specifically designed to detect defects at or just below the surface of a material. It sends ultrasonic waves through the material and captures the reflections to identify irregularities near the surface.

  • Surface-Near Defect Detection: The MIV-X is particularly effective in revealing defects located at or just beneath the surface of a workpiece. This includes cracks, voids, or other material defects that affect the surface quality.
  • Precise Measurements: Thanks to advanced ultrasonic technology, the MIV-X provides precise data on surface and near-surface defects. High-resolution imaging enables detailed analysis of material defects that might not be detected with conventional methods.
  • Versatile Applications: The device is suitable for a wide range of materials, including metals, plastics, and composites. It is ideal for quality control in production as well as for inspecting workpieces in research and development.

The XSeeker-8000 – Flexible X-ray and CT System for Comprehensive Material Inspection

The XSeeker-8000 is an advanced system that can be used for both X-ray inspection and Computed Tomography (CT). This allows for a comprehensive analysis of the internal structure of materials.

  • X-ray Inspection: As an X-ray device, the XSeeker-8000 provides high-resolution 2D images of components, allowing for rapid defect detection and analysis. This is particularly useful for quick verification and quality assurance in production.
  • Computed Tomography (CT): With the CT function, the XSeeker-8000 creates detailed 3D models of components, representing the internal structure with the highest precision. This enables thorough examination of complex parts where detecting internal defects such as cracks, voids, or inclusions is required.
  • High-Resolution Detection: The high resolution of both X-ray images and CT scans allows for the precise detection of even the smallest defects in the material structure. This is crucial for safety-critical applications where exact knowledge of the internal structure is necessary.
  • Fast and Precise Results: The XSeeker-8000 provides quick results, visualized directly in detailed 2D and 3D images. This facilitates the analysis and interpretation of data, supporting informed quality control and defect diagnosis.

 

Why is Non-Destructive Testing So Important?

Non-destructive testing is essential for ensuring the quality and safety of components without causing any damage. In industries such as aerospace, medical technology, and automotive, where the highest safety standards apply, NDT enables timely detection of potential material defects. With Shimadzu’s solutions like the MIV-X and XSeeker-8000, both surface-near and deeper internal material structures can be precisely analyzed, ensuring reliable quality control and material evaluation.

 

Our Expertise at Shimadzu

Shimadzu offers cutting-edge technologies for non-destructive testing with the MIV-X and XSeeker-8000 to conduct fast, precise, and reliable material analysis. Our experts assist you in performing tests and interpreting results so you can make informed decisions for your quality control and product development needs.

Zugversuch Normen

Applications

FAQs: About Non-Destructive Testing with MIV-X and XSeeker-8000

01. What is non-destructive testing (NDT)?

Non-destructive testing (NDT) is a method of evaluating the properties of materials or components without causing damage. It is essential for detecting defects, assessing material integrity, and ensuring safety in various industries, including aerospace, automotive, and manufacturing.

The MIV-X utilizes ultrasound technology to perform non-destructive testing. It sends high-frequency sound waves through a material and analyzes the reflected signals to detect surface and near-surface defects such as cracks, voids, or inclusions.

The MIV-X is effective in detecting defects located near or on the surface of a material. Common defects include surface cracks, porosity, and other anomalies that can affect the material’s performance and reliability.

The MIV-X is used for quality control in manufacturing and research applications where detecting surface or near-surface defects is critical. It is suitable for materials such as metals, plastics, and composites.

The XSeeker-8000 is a versatile system that combines X-ray and computed tomography (CT) technology. It can provide detailed 2D X-ray images and 3D CT models of a component to detect internal and external defects with high precision.

The XSeeker-8000 can detect a wide range of defects, including internal voids, cracks, inclusions, and structural anomalies. Its CT capability allows for detailed analysis of complex geometries and internal structures.

X-ray and CT technology offer several advantages:

  • Detailed Internal Inspection: Provides a comprehensive view of internal structures and defects.
  • High Resolution: Delivers high-resolution images and models for precise defect detection.
  • Non-invasive: Allows for thorough inspection without altering or damaging the component.
  • MIV-X: Uses ultrasound to detect surface and near-surface defects. It is ideal for inspecting materials where surface integrity is crucial.
  • XSeeker-8000: Utilizes X-ray and CT technology for internal inspection and detailed analysis of complex components. It is suitable for detecting internal defects and assessing overall structural integrity.

Results from both devices are analyzed using specialized software that processes the data to create images or models. The software helps identify and evaluate defects, providing detailed insights into material quality and structural integrity.

Industries that benefit from non-destructive testing include:

  • Aerospace: For inspecting aircraft components and ensuring safety.
  • Automotive: For evaluating parts and assemblies in vehicles.
  • Manufacturing: For quality control of various materials and products.
  • Construction: For assessing structural integrity in buildings and infrastructure.

Machines for Non-Destructive Testing

Knowledge in materials testing

Material testing is crucial for material quality and safety. Various technologies such as non-destructive testing, tensile testing and bending testing are used. Standards and regular calibration of testing machines are essential to ensure accurate results. Frequently asked questions (FAQs) provide additional information.

Right Menu Icon